This is the freshly dry ice cleaned cylinder together with the earlier glas beat blasted cylinder head.
Here you can see the completly redone rear wheel. Really EVERYTHING was replaced with new or NOS parts: Hub, bearings, seals, chain adjusters, sproket, spokes, rim, tube, brakes, springs, tire holders and tire itself. The last pictures shows the current progress and me working on perfect reproduction gas tank decals for a 1974 model as originals are not available anymore and the reproductions available are no good. You can also see that I was able to get a very early vented right side cover for my project.
I had to modify the seat pan because the gas tank that was originally on my bike had big dents that are very hard to repair. I didn’t know about the damage, because someone filled the holes and repainted it. After removing the paint this was a big surprise. I bought a replacement gas tank on ebay. It had 1972 decals, but I was sure it is not a 1972 gas tank. When it was repainted I noticed the replacement tank is about 5 centimeters longer than my original tank!
Well, the replacement tank fits, but than there is no room for the seat. I relocated the seat 5 centimeters to the back and hopefully this will solve my problem. I will have the pan cleaned and powder coated and the seat will be recovered.
I replaced the airfilter (oval type) with a new UFI part. I also replaced the faulty LUCAS flasher relay with a modern electronic flasher relay as the turnsignals did burn constantly instant of flashing.
New seals for the carb today.
Before you start:
There is no guarantee for the correctness of the information provided. That following steps describe the procedure for my 1970 GT-350. It’s a different procedure on other model years!
To my knowledge (again, without guarantee) this is valid for 1969 to 1972 Sprint 350cc street bikes and not for earlier bikes and not for the 1973-1974 electric start!
Please ailways use a few drops of oil to fit the parts together.
Here you can see how we pressed the crankpin from the flywheel and the oil dirt we found inside the crankpin after drilling out the plug. This is a typical 4-Stroke-Aermacchi problem and the reason you really should change the oil once a year or every 1000 miles. Rudolf decided the rod is used up and that I will need a new one.
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